Utrecht Instruments

Applications & Research Domains

From perovskite solar cells to tissue engineering scaffolds — discover how our instruments are deployed across the frontiers of science and industry.

Renewable Energy & Next-Generation Photovoltaics

Perovskite and organic solar cells, fuel cells, and energy storage devices demand high-purity, defect-free thin film deposition at scales from single substrates to pilot production. Utrecht Instruments provides the coating, characterisation, and process control systems to accelerate this transition.

Ultrasonic spray coating reduces perovskite precursor solution waste by up to 90% versus blade coating, while achieving layer uniformity below ±2% across the substrate.
Application Areas
Perovskite Solar Cell Layers
Organic Photovoltaic (OPV) Films
Fuel Cell MEA Catalyst Coating
Electrode Coating for Supercapacitors
TCO & Anti-reflection Coatings
Solid-State Battery Interfaces
KPFM Surface Potential Mapping
Raman/PL Defect Characterisation
Frequently Asked

Ultrasonic atomisation produces droplets around 20 µm in diameter with very low kinetic energy, preventing dewetting on hydrophobic perovskite surfaces. The XY motion system allows precise layer-by-layer deposition on any substrate geometry, and the low flow rates minimise waste of expensive perovskite precursor solutions.

Kelvin probe force microscopy (KPFM) maps the local surface potential and work function across a solar cell cross-section at nanoscale resolution. This reveals grain boundary potential barriers, charge accumulation at interfaces, and local efficiency losses — information that optical microscopy cannot provide.

Yes. Raman and photoluminescence (PL) spectroscopy are complementary tools for perovskite characterisation. Raman identifies phase purity and structural defects, while PL maps carrier lifetime and recombination behaviour. Combined Raman/PL systems such as the Protrustech MRID can acquire both spectra from the identical spot in a single measurement.

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Biomedical Engineering & Drug Delivery

Uniform drug distribution on complex geometries like coronary stents, catheters, and implant surfaces requires atomisation technology that cannot be matched by conventional spray methods. Electrospinning extends this capability to three-dimensional nanofiber scaffolds for tissue engineering and wound care.

Electrospun nanofiber scaffolds with controlled porosity and fiber diameter mimic the extracellular matrix, making them the preferred substrate for cell attachment studies in tissue engineering.
Application Areas
Drug Eluting Stent Coatings
Catheter Surface Functionalisation
Electrospun Tissue Scaffolds
Wound Dressing Nanofiber Membranes
Controlled Release Microparticles
Implant Biocompatibility Coatings
SEM Scaffold Morphology Analysis
Raman API Identification
Frequently Asked

Ultrasonic spray coating deposits polymer-drug solutions as a uniform thin film on stent wire geometries. The low-momentum droplets conform to the complex 3D surface without pooling at intersections — a critical requirement for uniform drug release kinetics. Coating thickness can be precisely controlled by adjusting flow rate, nozzle speed, and number of passes.

Depending on polymer concentration, solvent, applied voltage, and collector distance, electrospinning produces fibers from approximately 50 nm to several micrometres in diameter. This range overlaps with native extracellular matrix fiber dimensions (50–500 nm), making electrospun scaffolds highly suitable for cell culture and tissue engineering applications.

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2D Materials & Van der Waals Heterostructures

Graphene, MoS₂, hBN, WSe₂, and their heterostructures exhibit properties that depend critically on layer number, stacking order, and local strain. Characterising these at nanoscale requires a suite of correlated techniques — Raman for structural identification, PL for optical properties, and AFM for surface potential and electrical mapping.

Raman spectroscopy can identify graphene layer number within seconds by analysing the G and 2D peak intensity ratio — a measurement that would otherwise require TEM cross-sections.
Application Areas
Graphene Layer Number Identification
MoS₂ / WSe₂ PL Mapping
hBN Defect Characterisation
Strain Mapping with Raman
Surface Potential (KPFM)
Moiré Lattice Characterisation
Local Conductivity (C-AFM)
SEM Edge & Grain Imaging
Frequently Asked

In graphene, the ratio of the 2D peak intensity to the G peak intensity is strongly dependent on layer number. Monolayer graphene shows a 2D/G ratio above 2 with a sharp, symmetric 2D peak. Bilayer graphene produces a broader, asymmetric 2D peak, and few-layer graphene progressively approaches the bulk graphite spectrum. This analysis is non-destructive and takes seconds.

KPFM maps the contact potential difference between the AFM tip and the sample surface, which directly reflects local work function and surface potential variations. On 2D materials, this reveals charge transfer at grain boundaries, doping gradients, layer-dependent work function changes, and electrostatic disorder in heterostructures.

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Semiconductor Research & Device Fabrication

From photoresist patterning to failure analysis, semiconductor research requires instruments that combine high resolution with workflow efficiency. Our SEM systems, lithography tools, and Raman/PL spectroscopy systems cover the full fabrication-to-characterisation cycle.

The CX-300 full-size SEM with sub-3nm resolution and 100×100mm motorized stage enables high-throughput wafer inspection and particle analysis directly from production environments.
Application Areas
Wafer Defect & Particle Inspection
Photoresist Patterning (Mask Aligner)
Thin Film Stress (Raman)
EDS Elemental Mapping
Failure Analysis (SEM)
Photoluminescence of LEDs / LDs
EBSD Crystal Orientation
Conformal Coating Inspection
Frequently Asked

Yes, for many quality control and R&D applications. The COXEM EM-40PE with its 50×50mm stage is designed for membrane filter and large sample analysis. For full-wafer inspection requiring 100mm stage travel and sub-3nm resolution, the CX-300 full-size SEM is the appropriate choice. Both support optional EDS for elemental analysis.

Raman spectroscopy non-destructively measures residual stress in silicon and III-V semiconductor films by tracking peak shifts, identifies crystal phase and polymorph, characterises doping levels in silicon, and detects surface contamination and thin film composition. It is a standard complementary technique to SEM-EDS in semiconductor process control.

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Advanced Filtration & Membrane Technology

Nanofiber membranes produced by electrospinning offer exceptional filtration performance due to their sub-micron fiber diameters, high surface area, and tunable porosity. Applications span from HEPA-grade air filtration to water purification and industrial process filtration.

The EM-40PE tabletop SEM is specifically optimised for 47×47mm standard membrane filter analysis — enabling direct morphological characterisation of the filters produced by your electrospinning process.
Application Areas
HEPA & ULPA Air Filtration Media
Water Ultrafiltration Membranes
Oil / Water Separation
Li-ion Battery Separators
Fuel Cell Gas Diffusion Layers
Nanofiltration Membrane Research
Particle Capture Efficiency Testing
Industrial Process Filtration
Frequently Asked

HEPA filters must capture ≥99.97% of particles ≥0.3 µm. Electrospun nanofiber layers with fiber diameters of 100–500 nm, when deposited on a conventional melt-blown substrate, create a composite membrane capable of meeting HEPA performance requirements with lower pressure drop than purely melt-blown media.

SEM provides direct visualisation of fiber morphology, diameter distribution, pore size, and surface structure. The EM-40PE is specifically designed to image standard 47mm membrane filters directly without cutting or preparation. EDS can identify contamination or coatings on the fiber surface, and LV mode allows imaging of non-conductive polymer membranes without sputter coating.

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Materials Science & Failure Analysis

Understanding material structure, composition, and degradation mechanisms requires correlated microscopy and spectroscopy. SEM with EDS and EBSD provides morphological and crystallographic information, while AFM and Raman spectroscopy add electrical, magnetic, and molecular characterisation at the nanoscale.

EBSD integration in the EM-30N makes it the world's first tabletop SEM with crystallographic analysis capability — bringing grain orientation mapping to labs previously limited by cost or space.
Application Areas
Grain Structure & EBSD Mapping
Corrosion & Failure Analysis
Polymer Morphology (SEM)
Magnetic Domain Imaging (MFM)
Carbon Nanotube Characterisation
Ceramic & Composite Microstructure
Raman Phase Identification
EDS Elemental Composition
Frequently Asked

Electron backscatter diffraction (EBSD) is an SEM-based technique that maps crystal orientation grain by grain across a sample surface. It reveals texture, grain boundary character, recrystallisation, phase identification, and residual strain — information critical in metallurgy, battery cathode research, ceramics, and semiconductor crystal quality assessment.

MFM uses a magnetically coated AFM tip that interacts with the stray magnetic field of a sample. By lifting the tip to a set height after topography acquisition, MFM maps the magnetic domain structure with nanometre resolution. It is used for characterising permanent magnets, hard drive media, magnetic nanoparticles, and spintronic devices.

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Flexible & Wearable Electronics

Flexible substrates, transparent electrodes, and stretchable conductors are the building blocks of next-generation displays, wearable sensors, and printed electronics. Ultrasonic spray coating enables room-temperature deposition of silver nanowires, PEDOT:PSS, and carbon nanotube networks on polymer films without thermal damage.

Ultrasonic spray coating of AgNW networks achieves sheet resistance below 10 Ω/sq with >90% visible transmittance — matching ITO performance on flexible PET substrates.
Application Areas
Transparent Conductor (AgNW, ITO)
PEDOT:PSS Electrode Deposition
Flexible OLED Encapsulation
Wearable Pressure Sensor Membranes
Printed Electronics Substrates
Stretchable Conductor Networks
E-textile Fibers (Electrospinning)
C-AFM Local Conductivity Mapping
Frequently Asked

Yes. Ultrasonic spray coating is inherently low-temperature — the substrate temperature is controlled independently and can be set to room temperature or below 100°C, well within the thermal tolerance of PET and PEN. The vacuum plate accessory (IdaVac) holds flexible substrates flat during deposition, ensuring uniform coating across the full substrate area.

Conductive AFM (C-AFM) simultaneously maps surface topography and local electrical current at nanoscale resolution. In flexible electronics, it identifies current-carrying percolation pathways in AgNW networks, detects insulating gaps in printed conductors, and characterises local conductivity in PEDOT:PSS films — all at the scale relevant to device performance.

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Our application engineers work across all these domains and beyond. Tell us your research challenge and we'll recommend the right configuration.